Output Gear Shaft Manufacturer

Product Introduction:

As a key transmission part of the slewing reducer, the output shaft serves as the link between the reducer’s internal power delivery and external load-bearing components. It specifically undertakes the task of transmitting the torque produced within the reducer to external mechanisms like slewing rings and gearboxes. The design and performance of this component exert a direct impact on the transmission efficiency, operational stability, and service lifespan of the entire equipment system.

Product Advantages:

In wind energy and construction machinery slewing reducers, the output shaft acts as a crucial link bridging the transmission system and the executing mechanism. Its structural design and comprehensive performance have a direct bearing on the equipment’s operational reliability, transmission efficiency, and service longevity. Core strengths of this component encompass robust load-carrying capacity and impact resistance, high-precision power transmission with minimal noise, superior fatigue durability and wear resistance, compatibility with diverse interface configurations, and reliable adaptability to severe working conditions.

Production Process:

Raw material inspection→Cutting→Forging→Normalizing→Rough turning→UT→Finished turning→Rolled spline→Gear milling→Carburizing and quenching→Tapping→Sandblasting→Thread turning→Cylindrical grinding→Gear grinding→Spline grinding→MT→CMM/GMM→Cleaning packaging

Packaging And Shipping:

Prior to shipment, every product undergoes a stringent pre-delivery preparation procedure to guarantee its quality and intact condition upon reaching the customer. Initially, all items are meticulously cleaned to eliminate residual machining lubricants, dust, or production debris—an essential step to avoid contamination and ensure seamless assembly or direct use by the end-user. Subsequently, standardized, clear labeling is affixed, incorporating critical details such as product model, serial number, material specification, batch identifier, and handling precautions to facilitate easy recognition and full traceability.

For metal components (e.g., shafts, gears), professional anti-corrosion treatment is applied to safeguard against rust during storage and transportation. The specific method—whether anti-rust oil application, VCI film wrapping, or protective coating—depends on the product’s material composition and the expected shipping timeline. Following these preparatory steps, quality control teams perform a comprehensive final inspection. This process verifies that all dimensional accuracy, surface finish, and performance parameters align with established standards, with any non-compliant products rectified promptly before moving forward.

After passing inspection, products are carefully packaged using suitable materials—including shock-absorbing foam, corrugated cardboard boxes, or wooden cases—to protect against mechanical damage, moisture intrusion, and external impacts during transit. Finally, the packaged items are systematically stored in a dedicated warehouse zone where environmental factors (temperature and humidity) are regulated, preserving product quality until the official shipment commences.

Company Strength:

The company boasts a powerful manufacturing setup anchored by 20 heavy-duty forging production lines. These lines are mainly equipped with advanced screw presses, die forging hammers, and large-scale ring rolling machines—highlighted by its 25-ton die forging hammer line, the largest of its kind in China, which serves as a key hallmark of the company’s industry-leading hardware prowess.

Beyond forging capabilities, the company’s technical excellence is further reinforced by its extensive equipment fleet: it operates over 600 core machining and testing tools, including 10 sets of Aichelin nitriding and carburizing lines—ranked among the world’s most sophisticated heat treatment systems. This integration of top-tier forging, machining, and heat treatment equipment endows the company with full-series, whole-industry-chain production capacity in the sector.

With this comprehensive infrastructure, the company is well-equipped to provide clients with "one-stop" customized solutions, seamlessly covering every phase from raw material blanks to fully finished, precision-machined products. This eliminates the need for clients to coordinate with multiple suppliers, while ensuring consistent quality and operational efficiency throughout the entire production process.